Projects - Valleyintegration.com

Lisgar District Utility Trench De-Watering and FDC Pumping Station

Scope of Valley Integration Inc.- Instrumentation + Programming

Valley Integration was responsible for SITC of,

Supply, Test & Commissioning of Field Instruments
Develop PLC programming for the AB CompactLogix 5380 Controller and SCADA programming using Ignition Custom Package 8.09.
Conduct FAT and SAT and submit signed test reports.
Implement Ignition Edge Panel and Enterprise for local and remote clients, with alarming and email notifications.
Provide on-site training.
Submit final panel drawings, dialer lists, PCN, PLC base load, SCADA backup, and standard testing documents.

List of Major Suppliers:

PLC :AB CompactLogix
HMI : Ignition Edge Panel

Background

Construction of FDC pumping station, wet well & Valve chamber, and metering chamber including all accessories, electrical, Instrumentation & control systems.

Project Scope

Provide & commission Field devices & Control panel, FAT & SAT, Training
Commission the entire control & instrumentation system
PLC & HMI Programming

Project Demand

Seamless Integration
Precision Programming for Optimal Performance

Reason for Win!!

Prequalified System Integrator.
Ignition Expertise

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St. Rose Storm Water Pumping Station

Scope of Valley Integration Inc., - Programming

Valley Integration was responsible for ,

PLC and Local OIT Programming: Comprehensive programming services.
Detailed list including analog ranges, alarm settings, and digital input statuses.
List of recommended alarms for the plant paging system, as outlined in the Process Control Narrative (PCN).
Provision of FAT & SAT documents, and complete PCN documentation.
Development and submission of general and preliminary layouts for SCADA graphic display screens and OIT symbols library.

List of Major Suppliers:

PLC : Emerson PACSYSTEM RX3i
PLC Software : Proficiency Machine Edition
OIT : Emerson Quick Panel

Background

The Works generally include the construction of a new St Rose Storm Water Pumping station and all associated site work, general trades, structural, process equipment, and mechanical, HVAC and plumbing mechanical, electrical, instrumentation, and control systems.
Project Scope

ACP01 Rx3i Remote IO Panel for control and monitoring.
SCADA integrator handles programming; City provides SCADA programming
Include an I/O list with ranges, alarms, and DI statuses
List alarms for paging, based on Process Narrative

Project Demand

Innovative Solutions for Seamless Integration
Precision Programming for Optimal Performance

Reason for Win!!

Prequalified System Integrator.
Delivering Excellence Through Collaboration

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Region of Halton-Halton Premier Gateway SPS

Scope of Valley Integration Inc., - Instrumentation + Control Panel + Programming

Valley Integration was responsible for SITC of,

New PLC and Communication Panel
Process Instruments: Flowmeters, Pressure, Temperature, Level and smoke detectors.
Process Control Narrative Development
PLC, HMI & SCADA Programming, Testing, Integration, Commissioning and Documentation.
FAT, SAT and training for RPU's and PLC's.

List of Major Suppliers:

PLC : Rockwell ControlLogix PLC
SCADA : GE iFIX Professional
OIT : FactoryTalk View ME
SCADA Standards: Valley’s own Standards

Background
Construction of a new Sewage Pumping Station (SPS) as part of a new Erin Wastewater Collection System extending from the communities of Hillsburgh and Erin Village.

Project Scope
• New pumps, associated process piping, pipe supports, guide rails, and valves.
• Building mechanical services including heating and ventilation, fire protection, water services
• New 600V 3 Phase service with meter, transformers at SPS and diesel standby generator at William Street site
• Instrumentation: PLC, Control Panel, Process Instruments and SCADA Programming.

Project Demand
• Effective Project Management & execution.

Reason for Win!!
• A one-stop systems integration solution for a powerful whole.

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Town of Erin - Water Resource Recovery Facility

Scope of Valley Integration Inc., - Instrumentation + Control Panel + Programming

Valley Integration was responsible for SITC of,

New PLC, Mixer, Heat Tracing and Communication Panels
Process Instruments: DO Analyzer, Gas Detection System, Flowmeters, Pressure, Temperature and Level.
PLC, HMI & SCADA Programming, Testing, Integration, Commissioning and Documentation.
FAT, SAT and training for Instrumentations and PLC's.

List of Major Suppliers:

PLC : Rockwell PLC
SCADA : GE iFIX Professional
OIT : FactoryTalk View ME
SCADA Standards : Valley’s own standards
INSTRUMENTS : By Valley as per approved list.

Background
Construction of new Water Resource Recovery Facility (WRRF). The project involves the construction of the new treatment plant along with outfall and force main between the two.

Project Scope
• New pumps, Grit equipment’s. Bar Screens, Aeration grid, Clarifiers.
• Plant wide HVAC & Gas detection system
• Electrical Scope: MCC's, VFD's, lighting panels and transformer. RPU and communication panels.
• Instrumentation: PLC, Control Panel, Process Instruments and SCADA Programming.

Project Demand
• Experts from MEP & Instrumentation of WTP being new project.
• Effective Project Management & execution.

Reason for Win!!
• Listed as an approved System Integrator
• Accurate budgeting & Value Engineering

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Township of Springwater - Doran Neighborhood Water Treatment Plant and Sewage Pumping Station

Scope of Valley Integration Inc., - Instrumentation + Control Panel + Programming

Valley Integration was responsible for SITC of,

New PLC, Effluent Fan, and Network Access closet Panels
Process Instruments: Analytical measurement including Chlorine, Iron, Ph, Manganese, Turbidity, Ammonia Analyzers, Flowmeters, Pressure, Temperature and Level.
PLC, HMI & SCADA Programming, Testing, Integration, Commissioning and Documentation.
FAT, SAT and training for Instrumentations and PLC's.

List of Major Suppliers:

PLC : Rockwell ControlLogix PLC
SCADA : GE iFIX Professional
INSTRUMENTS: By Valley as per the approved list

Background
Construction of new water treatment plant ( WTP) and sewage pumping station (SPS).

Project Scope
• New pumps, Media Filter Tanks, reservoir cells, clean water trenches, dechlorination chambers
• Plant-wide HVAC
• Electrical Scope: MCCs, VFDs, lighting panels and transformers. PLC and communication panels.
• Instrumentation: PLC, Control Panel, Process Instruments and SCADA Programming.

Project Demand
• Effective Project Management & execution.

Reason for Win!!
• Listed as an approved System Integrator.
• Comprehensive services, ranging from PLC, HMI, and SCADA programming to integration, & commissioning.
• Proven track record & unwavering commitment to quality through FAT & SAT processes.

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City of Toronto - Ashbridge’s Bay Treatment Plant - WAS Thickening and South Substation Upgrades

Scope of Valley Integration Inc., - Instrumentation + Control Panel + Programming

Valley Integration was responsible for,

Supply, commissioning, and integration of new RPU panels.
Modifications of existing RPU panels.
Relocating, decommissioning, and commissioning of various Instruments.
SCADA Programming upgrades.

List of Major Suppliers:

PLC: Proficy PLC
SCADA: GE iFix
SCADA Standards: City of Toronto

Background
To replace the current DAF process with centrifuges to thicken the WAS before transferring the sludge to the anaerobic digesters.

Project Scope

Demolitions of WHR, Incineration & Chlorination Bldg.
New TWAS Facility Construction
SITC of TWAS facility equipment
Instrumentation, Control Panel and Programming.

Project Demand

Extensive coordination of work with Contractors, Engineers and Owners was needed to schedule and complete the project on time.

Reason for Win!!

Knowledge and in-house expertise of the City of Toronto PCS SCADA Standard

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Region of Durham - Digester Complex Upgrades and Refurbishments project for The Duffin Creek Water Pollution Control Plant

Scope of Valley Integration Inc., - Instrumentation + Control Panel + Programming

Valley Integration was responsible for,

Supply, commissioning, and training of Gas Detection system & various flowmeters and Pressure Instruments.
Verification of existing PLC panels that requires modifications.
Supply and commissioning of Control devices, Control panels and PLC.
FAT and SAT of supplied PLC Panels

List of Major Suppliers:

PLC: Emerson Rx3i
SCADA: Existing
INSTRUMENTS: By Valley as per approved list

Background

Replacement & Upgradation of existing equipment’s in Digester complexes and Imported Sludge Receiving Station to meet specified operational performance.

Project Scope

• Replacement of Mixers to linear motion technology.
• Process Mechanical and Electrical upgrades.
• Replacement of Waste Gas Burners.
• Plant Instrumentation and Control programming.

Project Demand
• Gas Detection System handling experience.
• Modification, Verification, and coordination between contractors.

Reason for Win!!
• Holistic Solutions: Offering end-to-end services for Instruments & Control Panels.
• Showcased proficiency in PLC panel modifications, verifications & programming.
• Effective Project management to ensure seamless supply, commissioning & integration.

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City of Hamilton – Garner Road (HD018) Water Pumping Station Upgrades

Scope of Valley Integration Inc., - Instrumentation + Control Panel + Programming

Valley Integration was responsible for SITC of,

Instrumentation system that monitors and controls process parameters including flowmeters, pressure transmitters, chlorine analyzers, ammonia analyzers and level instruments
Supply, test and commissioning of Local control panels (LCP) and PAC panels.
Modification of existing PAC panel

List of Major Suppliers:

PLC : Rockwell ControlLogix PLC
OIT : QuickPanel+
INSTRUMENTS : By Valley as per approved list.

Background
Providing new Pumps and replacing existing ones & bypass System to increase the capacity of existing pumping station.

Project Scope
• Removal and replacement of HLP01 and HLP04
• New suction header and suction piping
• Replacement of actuators on the discharge side
• New two standalone VFD panels with bypass capability for pimps
• New PLC panel and PAC panel.
• Instrumentation, and Control Panel

Project Demand
• Supply of instrumentation and control panels as per City of Hamilton Standards

Reason for Win!!
• Knowledge in end user standards.
• Showcased expertise in retrofitting projects coupled with adept project management.

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Regional Municipality of Niagara -Line 2 Sewage Pumping Station Upgrade

Scope of Valley Integration Inc., - Instrumentation + Control Panel + Programming

Valley Integration was responsible for SITC of,

Supply, commissioning, and training of plant instruments including primary elements, transmitters.
PLC system hardware, standard programming, and application software.
24/7 Remote monitoring and control system of Pumping station and Remote monitoring facility devices.

List of Major Suppliers:

PLC : Rockwell PLC, CompactLogix
OIT : Emerson Quick Panel+
SCADA : Existing
INSTRUMENTS : By Valley as per approved list.

Background
Wet well & Valve Chamber improvements, including replacement of pump guide and lifting systems.

Project Scope

• Replacement of Pumps, Level devices and Check Valves.
• Supply & installation of a new metering chamber
• Control room upgrades, Replacement of PLC & associated upgrades.
• 24/7 Remote Monitoring and Control systems.

Project Demand

• Detailed site analysis to perform upgrades.
• Remote monitoring and control system in the remote treatment facility.

Reason for Win!!
• Proven capability in delivering PLC system hardware, standard programming, & application software solutions.
• Comprehensive expertise in supplying, Testing, commissioning & training for a wide array of plant instruments.

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Town of Erin - Erin Wastewater System Sewage Pumping Station

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